Smart solutions for compressed air and vacuum systems

Connect multi-brand equipment on one system and let AI dispatch keep driving energy consumption down — steadier, leaner, smarter air supply. Typical overall energy savings of 5–15%, retrofit with zero production downtime.

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One MS runs your entire compressed air station

Connection, dispatch, and optimization — all in one system.

75%
of an air compressor's lifecycle cost is electricity (industry data)
5–15%
typical overall energy savings with MS dispatch
24h
of air demand forecast ahead by AI (CompAI)
16units
air compressors controlled by a single MS5 (plus 32 air dryers)
Multi-brand air compressors, dryers, and instruments connected to the MS master controller and uplinked to the cloud
01 · CONNECTIVITY

Multi-brand compatibility — even legacy stations connect fast

  • ·Direct readout from major brands — Atlas Copco MK4 / MK5 via CAN bus, plus any mainstream Modbus device, with no modification to existing units.
  • ·Plant system integration — Modbus / OPC-UA connect directly to MES, SCADA, and energy platforms.
  • ·Production keeps running — the master controller and acquisition devices use non-intrusive bypass installation; on any fault, control falls back instantly to the compressor's local controller.
3 protocols
Direct CAN / Modbus / OPC-UA links
0
Modifications to existing units
Bypass install
Falls back to local control on faults
A real MS5 master controller connecting multi-brand air compressors, dryers, and instruments, networked via Ethernet / 4G to the cloud and plant platforms
Pressure fluctuations converging into a lower, narrower stable band while energy consumption bars keep falling
02 · ENERGY SAVINGS

Start and stop on demand, cut idling to the minimum

The MAX-SAVING algorithm matches running units and speeds to real-time air demand, squeezing system pressure into a narrower, lower band. If 2 units are enough, it never keeps 3 idling at low speed.

For every 1 bar reduction in system pressure (industry rule of thumb):
-7%
energy consumption
-13%
leakage
03 · AI CAPABILITIES

From remote monitoring to forecasting and self-diagnosis

Once operating data reaches the cloud, CompAI learns your station's air demand patterns and turns dispatch from reacting after the fact into deciding ahead of time.

  • ·CompAI demand forecasting — switch units before air demand changes, reducing frequent load/unload cycling and pressure swings.
  • ·System-wide efficiency optimization — the cloud continuously computes the optimal unit mix and pressure setpoints, coordinating VSD unit speeds with fixed-speed start/stop scheduling to approach the system's lowest specific power.
  • ·Predictive maintenance — continuously assess equipment health, flag degradation early, and schedule service in advance to avoid unplanned shutdowns that interrupt air supply.
CompAI 24-hour air demand forecasting dashboard showing history and forecast curves, system health, and leakage early warnings

Three models, sized to your station.

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The same data works for service providers and OEMs too

How much energy could your station still save?

Leave your contact details and our engineers will get back within a week with sizing recommendations and an energy savings assessment.